| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Rolling |
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The 3-roller hydraulic plate rolling machines come in four distinct series: W11S, W11Y, W11H, and W11X.
The W11S series offers impressive functionality. Itcan pre-bend plates with its versatile upper roll, which moves both vertically and horizontally. When hydraulic oil is applied to the pistons in the cylinders at both ends of the upper roll, it moves vertically, exerting pressure and deforming the plate. A motor and reducer drive the upper roll horizontally to pre-bend the plate ends. Meanwhile, the lower rolls rotate to provide the necessary torque for rolling. With a universal upper roll, this machine can pre-bend and roll cylindrical, conical, and arc-shaped workpieces in one go. Controlled by a PLC, it significantly boosts production efficiency and reduces costs.
In the W11Y series, the machine features three symmetrical rolls. The upper roll sits between two lower rolls and is driven directly by dual hydraulic cylinders for vertical movement. The main speed reducer's output gear meshes with the lower rolls' gears, providing the torque necessary to bend the plate. Positioned among the three working rolls, the metal plate undergoes continuous bending under the upper roll's pressure and the lower rolls' rotation, leading to permanent deformation and shaping into cylinders, taper cylinders, or arcs.However, the W11Y series cannot pre-bend plate ends during rolling.It can, though,correct roundness post-welding. The upper roll's vertical movement is monitored by a displacement sensor and displayed digitally, ensuring precise positioning, enhanced working efficiency, and superior product quality.
The W11X series features three driven rollers. The upper roll is fixed while thetwo lower rolls can rotate and move horizontally, either together or separately, allowing for plate rolling without slippage. This series can roll plates into cylindrical, arc, or conical shapes with a single loading. It excels at pre-bending and rolling complex cone shapes in one go.The process is computer-controlled with a touchscreen interface, ensuring ease of operation, high efficiency, and a compact, economical, and practical design.
The W11H series can pre-bend plate ends and achieve various shapes in one go without the need to reverse the plate direction.The upper roll is fixed while the two bottom rollsThe rolls on the machine operate with unparalleled precision.They can perform arc-shaped movements effortlessly.The movement is meticulously controlled by a state-of-the-art computer system, displayed on the screen with automatic leveling and synchronization accuracy of ±0.2mm. The tilting and resetting of the bearing body are hydraulically executed. A balancing mechanism is strategically placed at the tail of the upper roll, ensuring the easy discharge of the rolled workpieces and cylindrical parts. This rolling machine, with its horizontally adjustable lower rollers,ers, is ideal for rolling cylindrical, arc, and conical parts in various industries such as energy, transportation, petroleum, chemicals, boilers, shipbuilding, hydropower, and metallic structures. It is perfectly equipped to rolll plates with small toand medium thicknesses, ensuring versatility and high performance..
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