| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Free Forging |
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Our state-of-the-art 3 roller hydraulic plate rolling machine boasts an impressive range of four specialized series: W11S, W11Y, W11H, and W11X, each tailored to meet diverse industrial requirements.
The W11S series is engineered to pre-bend plates with exceptional efficiency, featuring an upper roll capable of both vertical and horizontal movements. Hydraulic cylinders positioned at both ends of the upper roll apply precise pressure through pistons, facilitating vertical movement to shape the plate. A motor and reducer enable horizontal movement for pre-bending plate ends. The lower rolls, as the main driving components, rotate to generate the necessary torque for seamless plate rolling. With the universal upper roll, this machine achieves pre-bending and rolling in a single loading, perfectly crafting cylindrical, conical, and arc workpieces. Controlled by a PLC system, it significantly enhances production efficiency while minimizing costs.
The W11Y series features a robust 3 symmetrical roller configuration. The centrally positioned upper roll, driven vertically by dual hydraulic cylinders, works in harmony with the output gear of the main speed reducer, which meshes with the lower rolls' gears to provide rolling torque. As the metal plate is positioned among the three rolls, it undergoes continuous bending pressure from the upper roll and lower rolls' rotation, inducing permanent plastic deformation to achieve the desired shapes such as cylinders, taper cylinders, or arcs. Although the W11Y seriesdoes not pre-bend plate ends during rolling, it excels at correcting roundness post-welding. The vertical movement of the upper roll is monitored via a displacement sensor and displayed on a digital meter, providing precise control and enhanced production quality and efficiency..
The W11X series is distinguished by its trio of driven rollers.The fixed upper roll and the dual lower rollers, which can rotate and move horizontally either together or separately, ensure smooth rolling without any slippage. This allows for efficient rolling of cylindrical, arc, or conical workpieces in a single loading, with excellent capability for pre-bending and complex cone shapes. The machine's operations are streamlined through computer control and a user-friendly touchscreen interface, offering high efficiency, easy operation, and a compact, economical design.
The W11H series is designed for impeccable pre-bending of plate ends and achieving various shapes in a single loading without the need to reverse plate direction. The upper roll is fixed andThe machine's two bottomrolls are expertly engineered to facilitate seamless operations.can execute precise arc-shape movements . This intricate movement is meticulously controlled by an advanced computer system and displayed on a high-definition screen, ensuring automatic leveling and synchronization with an impressive accuracy of ±0.2mm. Furthermore, the tilting and resetting of the bearing body are efficiently managed hydraulically. A sophisticated balancing mechanism is installed at the tail of the upper roll to facilitate the effortless discharging of the rolled workpiecesand diverse cylindrical parts. This rolling machine features a horizontally adjustable lower rollersand is the quintessential choice for rolling various cylindrical, arc, and conical components across industries such as energy, transportation, petroleum, chemical, boiler production, shipbuilding, hydropower, and metallic structures. It is exceptionally suited for rollingplates with small to mediumthicknesses..
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