Customization: | Available |
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Type: | Rolling Machine |
Forging Forming Method: | Rolling |
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The 3 roller hydraulic plate rolling machine offers four distinct series: W11S, W11Y, W11H, and W11X, each tailored to diverse operational needs.
W11S Series is engineered to pre-bend plates with unparalleled precision. Its upper roll can move both vertically and horizontally. By leveraging the hydraulic oil in the cylinders positioned at both ends, the roll ascends vertically, applying pressure and causing plate deformation. The motor and reducer enable horizontal movement of the upper roll to pre-bend the plate ends. The lower rolls, acting as the main driving parts, rotate to provide the necessary torque for the rolling process. This versatile machine can pre-bend plate ends with a single load, producing cylindrical, conical, and arc workpieces. Control via PLC enhances production efficiency while minimizing costs.
W11Y Series is characterized by its 3 symmetrical rollers.The upper roll is centrally positioned between two lower rolls and is driven vertically by dual hydraulic cylinders. The main speed reducer's output gear meshes with the lower rolls' gears, generating the torque needed for plate rolling. Plates are continuously bent under the upper roll's pressure and the lower rolls' rotation, achieving permanent plastic deformation to create shapes like cylinders, tapered cylinders, or arcs. However, the W11Y series cannot pre-bend plate ends during rolling. Instead, it corrects roundness post-welding. The upper roll's vertical movement is monitored by a displacement sensor, displayed digitally for real-time observation, boosting efficiency and product quality.W11X Seriesfeatures 3 driven rollers. The upper roll remains fixed while the 2 lower rolls rotate and move horizontally, either together or separately, preventing plate slippage. It rolls plates into cylindrical, arc, or conical shapes with one-time loading, proficiently handling difficult cone shapes. Controlled by a computer with a touchscreen interface, it boasts easy operation, high efficiency, and a compact, economical design.W11H Series
can pre-bend plate ends and achieve various shapes with one-time loading, eliminating the need to reverse the plate direction. The upper roll is fixed, while the two bottomrolls move to facilitate efficient pre-bending and rolling with a single load.
Our state-of-the-art rolling machine is engineered to perform precise arc-shape movements . The sophisticated movement is meticulously controlled by a computer and displayed on a high-resolution screen, ensuring automatic leveling and synchronization accuracy of ±0.2mm. The tilting and resetting of the bearing body are seamlessly managed hydraulically. A balancing mechanism is strategically positioned at the tail of the upper roll to facilitate the effortless discharging of rolled workpiecesand cylindrical parts. This advanced rolling machine features a horizontally adjustable lower roll, making it an ideal choice for rolling cylindrical, arc, and conical parts across a diverse range of industries. These include energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structures. It excels in rolling plates with small to medium thickness plates.