Customization: | Available |
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Type: | Rolling Machine |
Forging Forming Method: | Rolling |
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The 3-roller hydraulic plate rolling machine includes four distinctive series: W11S, W11Y, W11H, and W11X.
The W11S seriesis proficient in pre-bending plates, with its upper roll capable of both vertical and horizontal movements. When hydraulic oil activates the pistons in the hydraulic cylinders at each end, the upper roll moves vertically to exert pressure and deform the plate. For horizontal movement, a motor and reducer drive the upper roll to pre-bend the plate ends. The lower rolls, being the primary driving components, rotate to generate the required torque for rolling. This series features a universal upper roll, enabling pre-bending with a single loading. It's adept at rolling cylindrical, conical, and arc workpieces, and is PLC-controlled to enhance production efficiency while minimizing costs.
The W11Y series features 3 symmetrical rolling rolls. The upper roll is centrally located between two lower rolls and is directly driven by dual hydraulic cylinders for vertical movement. The main speed reducer's output gear meshes with the lower rolls' gears, enabling rotation and torque generation for rolling. Positioned between the three working rolls, the metal plate undergoes continuous bending under the upper roll's pressure and the lower rolls' rotation, achieving permanent plastic deformation and forming shapes like cylinders, taper cylinders, or arcs.The W11Y seriescannot pre-bend plate ends during rolling; however, it can correct roundness post-welding of the cylinder. The vertical movement of the upper roll is monitored by a displacement sensor, displayed on a digital meter, ensuring precise observation of displacement and position, thereby increasing efficiency and product quality..
The W11X series features 3 driven rollers,with the upper roll fixed. The two lower rollers are capable of rotating and moving horizontally, either in unison or independently, allowing the plate to be rolled without slipping. This series can form cylindrical, arc, or conical workpieces with one-time loading, also enabling pre-bending and rolling in one go. It excels at rolling complex cone shapes. With computer control and touchscreen assistance, it boasts easy operation, high efficiency, a compact design, and practical, economical features.
The W11H series can pre-bend plate ends and achieve diverse shapes in one-time loading without reversing the plate direction. The upper roll is fixed, providing stability and precision.2 bottom rolls on the machineare designed to ensure superb precision and efficiency.These rolls can make an arc-shape movement. The movement is meticulously controlled by a computer system and displayed on a high-resolution screen, ensuring automatic leveling and synchronization accuracy of±0.2mm.The tilting and resetting of the bearing body are hydraulically realized. A balancing mechanism is strategically arranged at the tail of the upper roll, making it exceptionally easy to discharge the rolled workpiecessand cylindrical parts. The state-of-the-art rolling machine with a horizontally adjustable lower rollerers is the ideal solution for rolling cylindrical, arc, and conical parts across various industries such as energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structure industries. It is perfectly applicable to rolllplates with smallandmedium thicknessplates.