| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Free Forging |
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The 3-roller hydraulic plate rolling machine is available in 4 distinct series: W11S, W11Y, W11H, and W11X, tailored for diverse industrial applications.
W11S Series Overview:The W11S series is designed to pre-bend plates with exceptional precision. Its upper roll moves both vertically and horizontally, driven by hydraulic cylinders at both ends, applying substantial pressure to deform the plate. With a motor and reducer, the upper roll horizontally maneuvers to pre-bend plate ends effectively. Uniquely, the universal upper roll allows a single loading to pre-bend and roll cylindrical, conical, and arc workpieces. The process is PLC-controlled, enhancing production efficiency and cost-effectiveness.
W11Y Series Overview:Featuring 3 symmetrical rolls, the W11Y series stands out. The upper roll, centrally positioned between two lower rolls, is directly driven by dual hydraulic cylinders for vertical movement. The main speed reducer's output gear meshes with the lower rolls' gears, enabling their rotation to provide the necessary torque for rolling. Plates are continuously bent under the upper roll's pressure and the lower rolls' rotation, achieving permanent plastic deformation for cylinders, tapered cylinders, or arcs.W11Y Series Special Features:This series cannot pre-bend plate ends during the rolling process, but it excels at correcting roundness post-welding. The vertical movement of the upper roll is monitored by a displacement sensor, with readings displayed on a digital meter for precise observation, significantly boosting efficiency and product quality.
W11X Series Overview:The W11X series features three driven rollers. The upper roll is fixed, while the lower rolls can rotate and move horizontally, either together or separately, enabling precise rolling without slipping. This series can effortlessly roll plates into cylindrical, arc, or conical shapes, pre-bending and rolling in one loading. Its proficiency in rolling complex cone shapes is unmatched.The W11X series utilizes computer control with a touchscreen interface, ensuring easy operation, high efficiency, compact design, and cost-effectiveness.
W11H Series Overview:The W11H series excels at pre-bending plate ends and achieving various shapes in one loading without reversing the plate direction. The upper roll remains fixed, ensuring stability and precision during operation.2 bottom rolls on machine can make precise arc-shape movements . The movement is meticulously controlled by a state-of-the-art computer system and is displayed on a high-resolution screen, ensuring automatic leveling and synchronization accuracy of ±0.2mm. The tilting and resetting of the bearing body are hydraulically realized, providing seamless operations. A balancing mechanism is strategically arranged at the tail of the upper roll, facilitating effortless discharging of the rolled workpiecess and cylindrical parts. This rolling machine with a horizontally adjustable lower rollers is the epitome of efficiency for rolling cylindrical, arc, and conical parts in industries such as energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structures. It is meticulously designed to rolll plates with small and medium thickness plates.
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