| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Free Forging |
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The 3-roller hydraulic plate rolling machine comprises four distinct series: W11S, W11Y, W11H, and W11X.
The W11S series is designed topre-bend plates with a versatile upper roll that moves both vertically and horizontally. Utilizing hydraulic cylinders, the upper roll applies vertical pressure to deform the plate, while a motor and reducer facilitate its horizontal movement for pre-bending. The lower rolls rotate to provide the necessary torque for rolling. This machine simplifies the process, enabling single-loading pre-bending and rolling of cylindrical, conical, and arc-shaped workpieces. Controlled by a PLC system, it significantly enhances production efficiency and reduces costs.
The W11Y series features 3 symmetricalrollers. The upper roll, driven by dual hydraulic cylinders, is positioned centrally between two lower rolls. The main speed reducer gears facilitate the rotation of the lower rolls, providing the torque needed for rolling. Under the consistent pressure of the upper roll and the rotation of the lower rolls, the metal plate undergoes continuous bending, achieving the desired shapes such as cylinders, taper cylinders, or arcs.While the W11Y seriescannot pre-bend plate ends during rolling, it effectively corrects roundness post-welding. The vertical movement of the upper roll is monitored by a displacement sensor and displayed on a digital meter, ensuring precise observation and thereby improving efficiency and product quality.
The W11X series features 3 driven rollers.The upper roll is fixed, while the 2 lower rollers can rotate and move horizontally, either jointly or separately, ensuring the plate rolls without slipping. Capable of forming cylindrical, arc, or conical workpieces in a single loading, it excels at rolling complex cone shapes. With computer control and touchscreen support, it offers user-friendly operation, high efficiency, and a compact, economical design.
The W11H series can pre-bend plate ends and achieve various shapesin a single loading without needing to reverse the plate direction. The upper roll is fixed2 bottomrolls on machinecan make arc-shape movement. The movement is precisely controlled by an advanced computer system and displayed on a high-resolution screen, ensuring exceptional automatic leveling and synchronization accuracy of±0.2mm. The tilting and resetting of the bearing body are hydraulically executed. A balancing mechanism is strategically positioned at the tail of the upper roll, facilitating easy discharging of the rolled workpiecessand cylindrical parts. The rolling machine features a horizontally adjustable lower rollers, making it a perfect choice for rolling cylindrical, arc, and conical parts across various industries, including energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structures. It is engineered to rolllplates with smallandmedium thicknessplates.
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