| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Rolling |
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The 3-roller hydraulic plate rolling machine encompasses four distinguished series: W11S, W11Y, W11H, and W11X, each engineered for optimal performance.
The W11S series is designed topre-bend plates efficiently. Its upper roll offers versatile movement both vertically and horizontally. By harnessing hydraulic oil pressure in the dual hydraulic cylinders, the upper roll exerts vertical pressure to deform the plate. Its horizontal movement, driven by a motor and reducer, enables precise pre-bending of plate ends. The synchronized rotation of the lower rolls provides the necessary torque for rolling. This universal upper roll system allows for single-loading pre-bending, facilitating the creation of cylindrical, conical, and arc-shaped workpieces. Controlled by PLC, this series enhances production efficiency while minimizing costs.
The W11Y seriesfeatures three symmetricalrollingrollers.Theupper roll is centrally positioned between two lower rolls and is vertically driven by dual hydraulic cylinders. The main speed reducer's output gear meshes with the gears of the lower rolls to facilitate rotation, providing the necessary torque for plate rolling. The metal plate, placed between the three rolls, undergoes continuous bending under the upper roll's pressure and the rotational force of the lower rolls, achieving permanent plastic deformation. This process enables the formation of cylinders, taper cylinders, or arcs.The W11Y seriescannot pre-bend plate ends during rolling. However,it can correct roundness post-welding of the cylinder.The upper roll's vertical movement is monitored by a displacement sensor and displayed on a digital meter, allowing for precise observation, thereby enhancing working efficiency and product quality.
The W11X series boasts three driven rollers.Theupper roll remains fixed while thelowerrollerscan rotate and move horizontally, either collectively or independently,ensuring slip-free plate rolling. This configuration supports the creation of cylindrical, arc, or conical shapes with single-time loading and pre-bending capabilities.It excels in rolling complex cone shapes.Controlled via computer with touchscreen assistance, it offers user-friendly operation, high efficiency, and a compact, economical design.
The W11H seriesis capable of pre-bending plate ends andachieving variousformswithsingle-time loading, without reversingthe plate direction.Theupper roll remains fixedandThis advanced machine features two bottom rolls, meticulously engineered for superior performance. These rolls can execute precise arc-shaped movements, with all movements controlled by a sophisticated computer system and vividly displayed on the touch screen, ensuring automatic leveling and synchronization with an impressive accuracy of ±0.2mm. The tilting and resetting of the bearing body are achieved hydraulically. Additionally, a balancing mechanism is ingeniously positioned at the tail of the upper roll to facilitate easy discharging of the rolled workpieces,s including cylindrical parts. The rolling machine also boasts a horizontally adjustable lower rollers,ers, making it perfect for rolling cylindrical, arc, and conical parts across various sectors such as energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structure industries. It is remarkably efficient at rollingl plates with small and medium thickness, providing unparalleled precision and reliability..
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