| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Free Forging |
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The 3 Roller Hydraulic Plate Rolling Machine is available in four distinctive series: W11S, W11Y, W11H, and W11X, each tailored to meet specific needs in tank and pressure vessel construction.
The W11S series excels atpre-bending plates, featuring an upper roll that can move both vertically and horizontally. The vertical movement is driven by hydraulic oil applied to pistons within hydraulic cylinders at both ends of the roll, applying pressure and deforming the plate. Horizontal movement, driven by a motor and reducer, helps pre-bend the plate ends. With lower rolls providing the torque for rolling, this machine can pre-bend plate ends with a single loading. It rolls cylindrical, conical, and arc-shaped workpieces and is PLC-controlled for enhanced production efficiency and cost reduction.
The W11Y series boasts 3 symmetrical rollers. Itsupper roller, located centrally between the lower rollers, is directly driven by dual hydraulic cylinders for vertical movement. The main speed reducer's output gear meshes with both lower rolls' gears, providing the torque necessary for rolling. As the metal plate is positioned among the three working rolls, continuous bending under the upper roll's pressure and the lower rolls' rotation creates permanent plastic deformation, forming the plate into cylinders, taper cylinders, or arcs.While the W11Y seriescannot pre-bend plate ends during rolling, it compensates bycorrecting roundness post-welding. The upper roll's vertical movement is tracked by a displacement sensor and displayed digitally, allowing operators to observe displacement and position directly, thus enhancing efficiency and product quality.
The W11X series features 3 driven rollers.Its upper roll remains fixed, while the lower rollers can bothrotate and move horizontally, either together or separately, ensuring the plate rolls without slipping. This series can produce cylindrical, arc, or conical workpieces with one loading, and it pre-bends and rolls plates in a single step. It is especially effective at rolling difficult cone shapes. It is controlled by a computer with a touchscreen interface, offering easy operation, high efficiency, and a compact, economical, and practical design.
The W11H series can pre-bend plate ends while achieving various shapes without needing to reverse the plate direction. The upper roll is fixed,Featuring a robust design with 2 bottom rolls on the machine,this equipment can perform precise arc-shape movements. The movement is meticulously controlled by an advanced computer system, displayed on a high-definition screen, ensuring automatic leveling and synchronization with a remarkable accuracy of±0.2mm. The tilting and resetting of the bearing body are hydraulically operated. Additionally, a balancing mechanism is strategically placed at the tail of the upper roll for effortless discharging of the rolled workpieces and cylindrical parts. The rolling machine, featuring a horizontally adjustable lower rollers, is ideal for creating cylindrical, arc, and conical parts. It's extensively utilized in the energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structure industries. It is designed to perfectly roll plates with small and medium thickness plates.
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