| Customization: | Available |
|---|---|
| Type: | Rolling Machine |
| Forging Forming Method: | Rolling |
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Our 3-roller hydraulic plate rolling machine is available in four distinct series: W11S, W11Y, W11H, and W11X.
W11S series is capable ofpre-bending the plate with its upper roll moving both vertically and horizontally. When hydraulic oil in the cylinders at both ends of the upper roll is applied to the pistons, the roll moves vertically to exert pressure on the plate, deforming it. A motor and reducer drive the upper roll horizontally to pre-bend the plate ends. The lower rolls rotate to provide the torque needed for rolling the plate. With a universal upper roll, this machine can pre-bend plate ends in one loading. It can roll cylindrical, conical, and arc workpieces and is PLC controlled to boost production efficiency while cutting costs.
The W11Y seriesfeatures 3 symmetricallrollers. The upper roll, positioned centrally between the two lower rolls, is driven vertically by dual hydraulic cylinders. The main speed reducer's output gear meshes with the lower rolls' gears to provide the necessary torque for rolling. The metal plate is placed between the three rolls and is continuously bent by the upper roll's pressure and the lower rolls' rotation, causing permanent plastic deformation and achieving the desired shape such as a cylinder, taper cylinder, or arc.Although the W11Y seriescannot pre-bend plate ends during rolling, itcan correct roundness post-welding. The vertical movement of the upper roll is monitored by a displacement sensor and displayed on a digital meter, ensuring that the upper roll's position and displacement can be directly observed, thus enhancing efficiency and product quality.ly observed and working efficiency and product quality are therefore increased.
The W11X series features three driven rollers.The upper roll is fixed. The two lower rollers can rotateand move horizontally together or separatelyto roll the plate without slipping. It can roll the plate into cylindrical, arc, or conical shapes with one loading. It can also pre-bend the plate, completing both pre-bending and rolling in a single load.This series excels at rolling challenging cone shapes.Controlled via a computer with touchscreen support, the W11X series offers user-friendly operation, high efficiency, and a compact, economical, and practical design.
The W11H seriescan pre-bend plate ends andachieve variousshapesin one loading without needing to reverseplate direction.The upper roll is fixedandWith two robust bottom rollers,the machine is equipped with precisely engineered rollscapable of executing seamless arc-shape movementsthat are meticulously controlled by an advanced computer system, ensuring movements are displayed on a high-resolution screen. The system boasts automatic leveling and synchronization precision of ±0.2mm. The hydraulic system efficiently manages the tilting and resetting of the bearing body. Additionally, a balancing mechanism is strategically placed at the tail of the upper roll, facilitating the effortless discharge of rolled workpiecessand cylindrical components. This innovative rolling machine, featuring horizontally adjustable lower rollerss, is the epitome of versatility, making it perfect for rolling cylindrical, arc, and conical parts across various industries such as energy, transportation, petroleum, chemical, boiler, shipbuilding, hydropower, and metallic structures. This machine excels in rollinglplates with unparalleled precision, even for those with smallandmedium thicknessesplates.
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